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Michael Taylor12 Sept 2017
NEWS

FRANKFURT MOTOR SHOW: Mercedes-AMG Project ONE exposed

AMG’s F1-powered hypercar makes fast cars not fast enough anymore

Most of what follows on Mercedes-AMG’s ground-breaking, Formula 1-sourced Project ONE hypercar had to be heavily edited to remove involuntary potty mouth.

Lots of it.

For example, the yet-to-be-named production version of the Project ONE concept car will punch from a standing start to 200km/h in six seconds. Six. That’s as long as it took me to read that last sentence and quicker than a Bugatti Chiron.

The top speed of the thinly veiled “concept” is “beyond” 350km/h, which doesn’t seem like much in a Chiron world, but it’s plenty once you’re there.

There’s also in excess of 1000 horsepower -- more than 740kW -- of system power, scrabbling at the road through and eight-speed gearbox and four tyres.

Its tiny 1.6-litre single-turbo V6 engine crunches out more than 500kW on its own, spinning out to an 11,000 rev limit and it claims more than 40 per cent thermal efficiency.

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All this, and it can drive as a zero-emission electric car for 25km when it needs to.

"The Mercedes-AMG Project ONE is the first Formula 1 car with MOT approval,” Daimler’s board member in charge of Research and Development, Ola Källenius, said.

“Our highly efficient hybrid assembly stems from motor racing and the electrically powered front axle generates a fascinating mixture of performance and efficiency.

“With a system output of over 1000hp and a top speed beyond 350km/h, this hypercar handles exactly as it looks: it takes your breath away.”

Interestingly, Kallenius held the chairmanship of AMG before handing the reins to its current boss (and his former head of AMG engineering), Tobias Moers.

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What you get
For the lucky few on the list with $US2.54 million to spare, they’ll have to understand the fully stressed engine and eight-speed transmission combination will have to be taken into AMG every 50,000km or so for a full tear-down and overhaul.

Before that, though, they’ll be running through a number of driving modes, from full electric to what AMG calls its High Dynamic Mode for setting the fastest lap times.

Just like the dominant Mercedes-AMG Formula 1 engine, the Project ONE’s powertrain has a split turbocharger, a 120kW electric on the turbo itself and another one on the crankshaft. Then there are another two smaller electric motors to drive the front wheels.

So it has one hyperactive little V6 and four electric motors.

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The mid-mounted V6 is largely similar to the Formula 1 engine, using pneumatic valves to cope with the higher revs, its four overhead camshafts are driven by spur gears and its rev-limiter is mostly to keep it safe on pump petrol.

The electric motors themselves spin at up to 50,000rpm, which is more than double the current standard of 20,000.

Just like in the engine that broke the mould for Formula 1, AMG has separated the exhaust and compressor turbines to keep the inlet air as cool as possible.

The MGU-H (it’s Formula 1-speak for Motor Generator Unit -- Heat) sits on the turbocharger’s connecting shaft, spinning the compressor wheel at up to 100,000rpm.

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"The hypercar is the most ambitious project we've ever made,” Moers insisted.

“This marks another highlight of the successful strategic development of Mercedes-AMG as a performance and sports car brand.

“The Project ONE puts the benchmark of what is currently technically possible at a new level and, with its combination of efficiency and performance, represents the absolute benchmark.

“At the same time, Project ONE provides an outlook on how AMG defines driving performance in the future,” he said.

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F1 hybrid tech
The fast-spinning MGU-H technology moved Moers to claim the Project ONE will have better throttle response than a naturally aspirated engine, with the electric motor boosting the turbocharger.

Built at Mercedes-AMG’s High Performance Powertrains unit in Brixworth, England, the powerplant can recuperate up to 80 per cent of the energy on throttle lift-off.

The MGU-H takes excess energy from the exhaust and either stores it in the lithium-ion battery or sends it around to the crankshaft’s 120kW electric motor to deliver more urge.

The car is effectively all-wheel drive, with another two 120kW electric motors on the front axle, giving it full torque vectoring to each individual wheel.

It can also recuperate up to 80 per cent of its braking energy, with each electric motor having its own floor-mounted power-electronics unit.

"Motorsport is not an end in itself for us,” Daimler chairman Dr Dieter Zetsche explained.

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“Faced with intense competition, we develop technologies from which our production vehicles also subsequently benefit.

“We are drawing on our experiences and successes from three constructors' and drivers' world championships to bring Formula 1 technology to the road for the first time: in Mercedes-AMG Project ONE.”

AMG isn’t keen to talk about the details of its batteries, which have the same arrangements and cooling systems as the Formula 1 car, but there are four times as many of them.

The car’s EQ Power + electric drive system runs at 800 volts, instead of the more usual 400 volts, to shrink the cable cross sections.

The eight-speed manual transmission is based around the Formula 1 unit, but has been heavily redesigned for road use. The hydraulically actuated gearbox can do its own shifting or change gear via steering wheel-mounted paddles.

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F1-derived chassis too
The pushrod, mutli-link suspension systems bolt directly onto the carbon-fibre chassis tub, but it’s more complicated than that.

There are two coil-over systems sitting horizontally at each end, and the pushrod sprints struts eliminate the need for a stabiliser bar. It’s designed to deliver comfort, but to eradicate rolling movements in quick direction changes.

It retains anti-skid brakes, while its electronic stability control system has three stages, including off.

There’s a partial carbon-fibre cover for the forged aluminium centre-lock wheels and each of its 10 spokes has three slots to extract heat from the brakes.

The front wheels run to 10.0x19-inch clad in 285/35 ZR19 Michelin Pilot Sport Cup 2 rubber, while the 12.0x20-inch rears use 335/30 ZR20 versions.

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The wheels and tyres fill up the arches on a sleek, brutally efficient show car, with AMG claiming very little of the forward-cockpit car is designed for show and almost all of it for speed.

"The Project ONE is the hottest and coolest car we have ever designed,” Daimler’s chief design officer Gorden Wagener said.

“It combines our design philosophy of ‘sensual purity’ with the performance of our Formula ONE racing cars and is the perfect embodiment of ‘performance luxury’.

"This hypercar's extreme design marks a milestone in design -- there are no lines, and the interior is stripped down to the essentials."

The F1-inspired Project ONE’s bodywork has a long rear-end and a front splitter that automatically extends at speed, while the air intake for the engine is mounted on the cabin roof.

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How much?
As we’ve reported, eight Australians have already reserved a Project ONE (from a global production run of just 275) — despite the fact it will be left-hand drive and therefore won’t be driveable on public roads in most Australian states.

And despite the fact that, when the Project ONE arrives in 2019, based on its German price of $2.4 million euros ($A3.2m), GST and import duty will take its landed price to about $3.5.

Given it’s technically unregisterable Down Under, Mercedes-Benz Australia is currently clarifying the applicability of federal luxury car tax, which would add a further $1 million-plus to the price.

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Written byMichael Taylor
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